Smoked Whole Bologna Recipe

Smoked Whole Bologna Recipe

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Smoked Whole Bologna Recipe
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There is something about rolls of pre-cooked, ground, well seasoned meat that we love, even if we don’t admit it. These are salty, yummy, affordable, special treats. One of the most popular foods in Hawaii is cooked pressed meat. You know what I am referring to. New Jersey is famous for pork roll. These wonders of the meat world were staples in the 1950s and they are still front and center in the prepared meat and deli sections of the grocery store.

Back in the 1960s and 1970s it became really acceptable to take a prepared meat product, glaze it, bake it, and serve it as an entree. College students often embraced this as an affordable main dish protein for a group dinner. It was what ramen noodle soup is today for those on a budget.

I remember scoring a roll of meat in a diamond pattern, pouring some maple syrup over it, placing cloves in the diamonds, and baking the roll until it had a sweet, crunchy skin. This included bologna. When you go to the store to purchase a bologna for the recipe described here, ask for a whole roll. It likely won’t be displayed as such. You may have to call ahead and order one.

What Exactly is Bologna or Baloney

Bologna is named for the city of Bologna in northern Italy (Sometimes called baloney). In the U.S. it is familiarly referred to as baloney. The Italian city has a version of this that they call mortadella. However, mortadella contains bits of solid fat that give it a distinctive spotted appearance and rich, creamy texture. Some mortadella rolls may also have pistachios.

Bologna may be a mystery to many of us. I like to think of it as a giant hot dog. And like a hot dog, the ingredients, and the quality of same, all depend on who made it. The meat can be beef, pork, veal, or chicken, and often is a combination of these meats. Bologna can also have offal, such as liver or heart.

In addition to the meat, bologna contains a blend of spices, notably salt, pepper, celery seed, coriander, paprika, and sugar. Myrtle berry is often added to the recipe. Some bolognas contain nitrates or pink salt to preserve them. If you have access to a local sausage shop, you may be able to find some handmade, artisanal bologna. These shouldn’t have any unnecessary fillers, such as wheat or corn flour, or preservatives.

To make bologna, the meat and spices are emulsified and churned into a smooth paste. The mixture is generally wrapped in a casing that is usually made from the gastrointestinal tracts of hogs, cows, or sheep. The encased roll is then smoked to cook, just as you might do with sausage. However, I have seen bologna rolls that were cooked under the pressure of steam, and then lightly smoked.

Bologna is most often served sliced thinly and cold or at room temperature. It is a common sandwich component. Because it is a cured or smoked meat it can withstand the environment of a school lunch box for a few hours without spoiling. A popular lunch sandwich is 2 slices of white bread, mustard, bologna, and American cheese slices.

My grandmother loved bologna and would fry it before placing it on my sandwich. I totally loved the slight crispiness of the edges of the fried bologna. And, I enjoyed that is was hot and moist. The cheese would melt just enough. There was nothing bad about a fried bologna sandwich.

Smoking a whole bologna is a fantastic way to cook it that imparts a depth of flavor that is hard to describe until you try it. So, let’s look at an easy recipe for a smoked bologna in a Masterbuilt Electric Smoker.

Smoked Whole Bologna Roll


  • 3 lb whole bologna roll
  • 1/4 cup yellow mustard
  • 3/4 cup brown sugar
  • 2 TBS fresh cracked black pepper (adjust to your liking)
  • Wood chips, such as apple or hickory
  • Brown ale (optional)

Total time:3 hour 10 minPrep time:10 min – Smoke time:3 hour – Serves:12 people


1. Prepare the smoker. Add your favorite wood chips to the side tray. Fill the water pan half way with either just water or a combination of water and brown ale. Open the top vent and preheat the smoker to 225°F.

2. While the smoker is heating up, prepare the bologna: Combine the brown sugar with the pepper. Remove any plastic wrapper from the bologna. Score the entire bologna, not more than 1/4 inch deep, into 1 inch diamonds. Or, score into 1 inch squares. Coat the roll entirely with the mustard. Pat the sugar and pepper rub into the mustard to coat completely.

3. Place the whole bologna directly on the upper rack of the preheated smoker. Smoke for approximately 3 to 4 hours until the exterior is nicely caramelized and a little crispy. Replenish the wood chips and liquid approximately every 60 minutes.

4. Slice the bologna into 1/2 inch thick pieces, resembling burgers. Serve as sandwiches (recipe follows). Otherwise, cut the thick slices into bite size pieces and serve with toothpicks and an easy barbecue dipping sauce (recipe follows).

Smoked Bologna Sandwich


  • 12 thick slices of smoked bologna
  • 12 Kaiser rolls, sliced in half
  • 12 slices provolone or Monterey Jack cheese
  • Brown mustard for the rolls
  • Bread and butter pickle chips
  • 12 fried eggs (optional)
  • Barbecue potato chips


1. Spread mustard on the bottom half of the roll. Place the bologna slices on top, followed by a slice of cheese, then the pickles.

2. If you are adding a fried egg, cook these over medium high until the yolks just start to set but are still runny. Add the egg on top of the cheese and top with the other half of the roll. Serve with lots of napkins and a handful of barbecue seasoned potato chips.

Barbecue Dipping Sauce


  • 1-1/2 cups good ketchup
  • 1/4 cup yellow mustard
  • 1/4 cup honey or maple syrup
  • 1 tsp Worcestershire sauce, more if desired
  • salt and pepper to taste

Total time: 10 minPrep time: 5 min – Cook time: 5 min – Serves: 12 people


1. Add the first 4 ingredients to a sauce pot and stir over medium heat just until the sauce simmers gently. Season with salt and pepper. Serve warm in a bowl with bite size smoked bologna pieces and toothpicks.

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